新型活化环氧富锌涂层的耐腐蚀性研究

富锌涂料在防腐蚀领域具有广泛应用，然而其长效防护性能却受到锌粉活性影响。本文以冷涂锌涂层、传统环氧富锌涂层作为对照，研究了新型具有电化学活性的环氧富锌涂层在盐雾加速腐蚀试验后的耐腐蚀性。宏观形貌分析表明：盐雾加速腐蚀 1 800 h后，活化环氧富锌涂层表面并未出现锈点；采用扫描电子显微镜、维体式显微镜观察试验后涂层的表面形貌和涂层结构，发现活化环氧富锌涂层微观表面更加平滑，锌粉并未出现大面积的氧化，涂层内部大小锌粉颗粒均匀排列；通过电化学方法研究涂层的耐蚀机理与防护性，发现活化富锌涂层具有更持久的低防护电位。以上研究结果表明，较冷涂锌及传统环氧富锌涂层而言，新型活化环氧富锌涂层具有优异的长期防护性能，是值得关注和研究的一种新型技术。     

可逆感温变色聚丙烯专用料的制备及性能

通过两步法制备可逆感温变色聚丙烯（PP）专用料，首先将乙烯-辛烯共聚物（POE）与可逆感温变色粉于微型双螺杆挤出机中挤出造粒制备色母料，然后将PP与色母料熔融共混挤出制备可逆感温变色PP专用料。探讨了色母料含量对PP专用料感温变色性能、力学性能、热学性能及微观形貌的影响。结果表明，利用POE与PP良好的相容性，实现了可逆感温变色粉在PP基体中均匀的分散，可逆感温变色PP专用料表现出优异的可逆感温变色性能和冲击性能。     

新型着色材料——速溶色浆粉的测试与应用

介绍了通过初级颜料的润湿、研磨与分散、稳定处理技术,使助剂和树脂均匀地包裹在颜料表面,并通过特殊工艺制得水性和油性色浆粉,并赋予了很好的速溶性和分散性。     

一种钛白粉转窑煅烧尾气余热利用新装置

钛白粉煅烧转窑尾气的高湿、高硫、高酸露点的特性使得转窑尾气余热利用过程中换热器寿命不理想。在总结已有尾气余热利用方式存在问题的基础上,提出了一种长寿命、易维护的套管式热管余热利用装置,该装置由彼此分离的换热套管通过弯头、法兰连接成为整体,尾气垂直横掠双层套管段,与高硫、高湿的尾气通过相变介质的相变完成热量由尾气向取热介质的转移,产生钛白粉生产工艺所急需的蒸汽,双层管的相变换热套管对比单层管的重力热管换热器寿命明显延长;连接换热套管的单层管弯头不与高湿、高硫尾气换热,大大减轻了尾气对单层管的腐蚀。换热器应用在3.6 m×58 m的钛白粉煅烧窑上,每年可以产生0.9 MPa的水蒸气1.12万t,为企业带来可观的经济效益。     

Synthesis of photoluminescent SiC-SiOx nanowires using coal tar pitch as carbon source

SiC-SiOx nanowires (NWs) with core-shell and chain-bead structures were synthesized via a catalyst-free chemical vapor deposition (CVD) route without Ar gas, using silicon and coal tar pitch powders as raw materials. The SiC-SiOx NWs with sharp tips formed by solid-vapor between Si (s) and CO (g) or C (s) and SiO (g), liquid-vapor between Si (l) and CO (g), and vapor-vapor between SiO (g) and CO (g) growth process along the [111] direction. The NWs were several millimeters in length, and the average diameters of the chains and beads were 40–90 nm and 325 nm, respectively. The obtained NWs had good blue-green photoluminescence property owing to the stacking faults and amorphous SiOx. This novel CVD route is simple, low cost and suitable for large-scale production.     

COB LED自动在线点胶测试补粉机的研制

在COB(Chip On Board)LED光组件制造领域,点胶、测试和补粉关键工艺基本以手工或半自动为主。为了保证COB LED产品质量一致性、提高生产效率,研制了一种COB自动在线点胶测试及补粉一体机,实现点胶、测试、补粉生产工序的自动化生产。阐述了其工艺流程及设计总体方案,提出了荧光粉量修补方法,修正初次点胶量,实现动态调节,减少人工干预。经实验验证,该一体机可以提高点胶工艺的自动化程度,具有运行速度快、可靠性好、性能稳定等特点。     

Highly textured and strongly anisotropic TiB2 ceramics prepared using magnetic field alignment (9T)

Highly textured TiB₂ ceramics were prepared by slip casting an aqueous suspension in a magnetic field of 9 T, followed by sintering using Field Assisted Sintering Technology (FAST). Particle size refinement by ball milling improved both the degree of texturing and densification of the material (RD > 98 %). The sintered material exhibited a Lotgering orientation factor of 0.90, with the c-axis of TiB₂ oriented parallel to the magnetic field and FAST pressing direction. The texturing effect induced by the uniaxial pressing was negligible. The textured TiB₂ material exhibited a significant anisotropy in mechanical properties; the values of hardness and indentation elastic modulus measured along directions transverse to the c-axis of TiB₂ were 37 % and 13 % higher than the ones measured along the c-axis direction. Moreover, the specific wear rate of a surface of textured TiB₂ parallel to the field was one order of magnitude lower than a surface perpendicular to the field.     

Cell Adhesion and in Vivo Osseointegration of Sandblasted/Acid Etched/Anodized Dental Implants

The authors describe a new type of titanium (Ti) implant as a Modi-anodized (ANO) Ti implant, the surface of which was treated by sandblasting, acid etching (SLA), and anodized techniques. The aim of the present study was to evaluate the adhesion of MG-63 cells to Modi-ANO surface treated Ti in vitro and to investigate its osseointegration characteristics in vivo. Four different types of Ti implants were examined, that is, machined Ti (control), SLA, anodized, and Modi-ANO Ti. In the cell adhesion study, Modi-ANO Ti showed higher initial MG-63 cell adhesion and induced greater filopodia growth than other groups. In vivo study in a beagle model revealed the bone-to-implant contact (BIC) of Modi-ANO Ti (74.20% ± 10.89%) was much greater than those of machined (33.58% ± 8.63%), SLA (58.47% ± 12.89), or ANO Ti (59.62% ± 18.30%). In conclusion, this study demonstrates that Modi-ANO Ti implants produced by sandblasting, acid etching, and anodizing improve cell adhesion and bone ongrowth as compared with machined, SLA, or ANO Ti implants. These findings suggest that the application of Modi-ANO surface treatment could improve the osseointegration of dental implant.     

超细粉在内循环流化床中的流态化特性

在内径120 mm的半圆柱形内循环流化床中,以平均粒径387 nm的Ti O2为原料,考察了单独通入流化气、射流气和同时通入流化气和射流气三种流化方式下超细粉的流化特性以及射流气速对超细粉聚团尺寸的影响。结果表明:同时通入流化气和射流气时,流化气能促进粉体循环,消除环隙死区;高速射流能有效破碎聚团,显著减小聚团尺寸,从而使超细粉在环隙区与导流管之间形成稳定循环,小聚团在环隙区实现平稳流态化。随着射流气速的增大,聚团尺寸减小,粒度分布变窄,在射流气速分别为60,90,120,150 m/s的条件下,聚团平均直径分别为194,158,147,135μm。     

超细粉体抑爆装置瞬态喷射特征参数

在敞开空间开展了容积为2 L及5 L的超细粉体抑爆装置瞬态喷射参数研究，重点介绍了5种典型装配条件下的喷射性能，并对相关特征参数进行定量分析。结果表明：抑爆剂喷射所形成的超细粉体云幕特性由气体发生器装配结构和膜片开启压力共同决定，但两者之间必须恰当配置，作用在膜片上的能量份额较大时，膜片开启状态恶化，抑爆器腔体聚压不足，抑爆剂二次喷射严重，反之膜片不能正常开启。装配优化后的I型抑爆器在触发后10 ms内腔体聚压达到峰值，膜片破裂后5 ms内抑爆剂全部喷射，喷射动态性能较好，在第1个100 ms内扩散速度达到15 m/s，在第2个100 ms内扩散速度约13 m/s，0~1 000 ms内平均扩散速度约8 m/s，扩散过程较为连续，不存在二次喷射现象，喷射距离可达到7.5 m，抑爆剂质量分布呈渐进增长，产生的超细粉体云幕特征参数优良。Ⅱ型抑爆器两种装配的喷射表明：当抑爆装置中压力上升历程及压力峰值较为接近时，抑爆剂粉体喷射特性无显著差异。上述结论的可重复性得到了数百次喷射实验的验证。